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Thread: Windshield installation

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  1. #1

    Join Date
    Mar 2019
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    Bonita Springs, FL
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    Default Windshield installation

    My old builders manual stops cold at the section where you mount the windshield at the door posts, nothing as to how to attach to the butt ribs on top. Along the top side, where it fastens to the butt ribs, it seems like a good idea to use some sort of chafe tape between the rib and the acrylic.

    Has anybody done this, and have a suggestion what sort of tape to use ? Would need to be very thin, I was thinking about something like gaffer's tape.

    The manual also has nothing as to how to fasten the acrylic along said ribs, seems like SS SMS with nylon washers may be the best choice.

    Suggestions ?
    Scot Trueblood
    Bonita Springs, FL

    Kitfox IV in Phase 1 Flight Testing

  2. #2
    Senior Member efwd's Avatar
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    Default Re: Windshield installation

    The factory sent one inch wide, black, foam tape. It is pretty thin but not extremely thin like anti chafe would be. The hardware I have is small counter sink screws with a small washer and nut.
    Eddie Forward
    Flying
    SS7, 912iS, Garmin G3X

  3. #3
    Senior Member jiott's Avatar
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    Default Re: Windshield installation

    Scot, just follow the instructions in the SS7 build manual-final assembly which is available online at the Kitfoxaircraft.com website.
    https://www.kitfoxaircraft.com/index.php/final-assembly
    Jim Ott
    Portland, OR
    Kitfox SS7 flying
    Rotax 912ULS

  4. #4

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    Aug 2020
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    Default Re: Windshield installation

    Quote Originally Posted by jiott View Post
    Scot, just follow the instructions in the SS7 build manual-final assembly which is available online at the Kitfoxaircraft.com website.
    https://www.kitfoxaircraft.com/index.php/final-assembly
    is there a new link to this?

  5. #5
    Senior Member
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    Steilacoom, WA
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    Default Re: Windshield installation

    https://kitfoxaircraft.com/builders-manual/

    It's in parts. Windshield install is in the Final Assembly section.
    Kitfox 5 (under construction)
    Commercial SE/ME, CFII

  6. #6

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    Aug 2020
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    Lucas, TX
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    Default Re: Windshield installation

    Quote Originally Posted by alexM View Post
    https://kitfoxaircraft.com/builders-manual/

    It's in parts. Windshield install is in the Final Assembly section.
    Appreciate it! Thanks!

  7. #7
    Senior Member efwd's Avatar
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    Default Re: Windshield installation

    That was far more helpful Jim. Nice
    Eddie Forward
    Flying
    SS7, 912iS, Garmin G3X

  8. #8
    Senior Member HighWing's Avatar
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    May 2009
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    Goodyear, AZ
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    Default Re: Windshield installation

    Scot,
    What windshield are you putting on the airplane. The original type - Polycarbonate, or the formed Acrylic. A world of difference between the two.
    Lowell Fitt
    Goodyear, AZ


    My You Tube Channel

  9. #9
    skyfox's Avatar
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    Feb 2009
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    San Luis Potosi, Mex.
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    Default Re: Windshield installation

    Hi Scot, I just have to replace my windshield, what would be your advice between the two???

  10. #10

    Join Date
    Mar 2019
    Location
    Bonita Springs, FL
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    Default Re: Windshield installation

    I prefer the polycarbonate due to the fact that it is basically unbreakable and does not crack easily when drilled. You can bend polycarbonate (lexan) to a tight 90 and it will hold its shape without breaking, try that with acrylic and it will shatter almost like glass. Downside about the lexan is that it scratches easier...
    Scot Trueblood
    Bonita Springs, FL

    Kitfox IV in Phase 1 Flight Testing

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