Unless I am mistaken, the factory one piece doors are pre-formed acrylic and when doing polycarbonate it is a 2-piece, top/bottom affair.
John Brannen
Morris, IL
Sonerai IIL (Single Seat)
Kitfox 3/4 1050 - Rotax 582 (Back Flying and sold)
Kitfox IV 1050 - Rotax 582 (sold)
Kitfox IV 1200 Speedster - Rotax 912 UL (rebuilt and now flying)
Piper Twin Comanche (Sold)
Glasair 1 FT (Waiting to start)
The 7 manual shows it is a single piece of .060 lexan.
Building a Kitfox V Outback in NE Ohio