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Thread: Possible tank leak search help needed.

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  1. #1
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    Default Possible tank leak search help needed.

    Hi all,
    I posted a help needed on this issue before, but now I have a photo. I got the header tank out without leaking a drop of fuel even though it was half full. The secret you ask? All the inlets and outlets were plugged solid! And I removed the semi-rigid rubber fuel line on the right side. At one time the builder opened the hangar door to find a puddle of fuel and an empty R/H wing tank. Since then it has set for ten years. So now I'm looking for a leaking tank problem. I've been told to do the balloon on the cap vent, but take a look at the photo and tell me if those fittings look ok to you.
    Thanks,
    Jay
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  2. #2
    Senior Member cap01's Avatar
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    Default Re: Possible tank leak search help needed.

    pretty nasty looking but probably didn't leak a tank of gas on the hangar floor .
    I'm not a fan of a poly / galvanized combo. if it needs taken apart , Kitfox has some permatex 9a that works really well , a little messy but works well for sealing the fittings in the fiberglass tanks . just be careful not to over tighten and strip out the threads in the fiberglass when you put it back together .
    chuck
    kitfox IV 1050
    912ul warpdrive
    flying B , yelm, wa

  3. #3
    Senior Member jrevens's Avatar
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    Default Re: Possible tank leak search help needed.

    Hi Jay,
    That looks like a nylon barbed hose fitting. Nylon can get relatively brittle over time & is much weaker than any metallic fitting. Even baring that, I don't think it's a good choice for a fuel fitting. I would personally use brass or stainless steel, or even anodized aluminum instead of nylon. I would use the same metal for the threaded bushing. That's just my personal opinion based on standard aircraft practices.
    John Evens
    Arvada, CO
    Kitfox SS7 N27JE
    EAA Lifetime
    Chap. 43 honorary Lifetime

  4. #4
    Senior Member Wheels's Avatar
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    Default Re: Possible tank leak search help needed.

    Yup, replace that plastic/poly stuff. Your fuel system is the lifeblood of ignition. ignition is the lifeblood of compression … lifeblood of spinny thing in front … or sometimes in back, but ultimately lifeblood of thrust, which is usually how we overcome gravity and … have fun and stuff.
    I replaced mine by purchasing the new ethanol resistant tanks and replacing the entire fuel system. Probably NOT necessary if the rest of the system is healthy, but mine was not. I had two power failures related to fuel in 250 hours, so I did the whole thing. I'm not a fan of unsanitary fuel or oil delivery systems. Fix it or walk. Flying isn't an option unless you like to gamble.

  5. #5
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    Default Re: Possible tank leak search help needed.

    I know, pretty stupid. I'm going to change over to brass. Is that bushing a finger strainer going back into the tank? I also wonder why they don't put inline filters between the tanks and header tank?

  6. #6
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    Default Re: Possible tank leak search help needed.

    Ok, to answer my own question, yes there is a finger strainer. Mine however, has a large hole in the end. It was very hard to photograph, but see for yourself. I'm pretty sure that's a generic item. Aircraft Spruce maybe?
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