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Thread: Rear spar bolt access through rear windshield.

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  1. #1

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    Default Rear spar bolt access through rear windshield.

    Hi Don I'am building a #7ss It is a good aircraft practice and one guestion why is the one piece windshield bent up at the back corners

  2. #2
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    Default Re: Filter or Gascolator? KF5

    Hi Pingert

    Not sure what you mean by "bent up at the back corners". I did not build mine. I was lucky enough to find one that had been built by a much better tradesman than I probably would be!!.
    Every success with your build. I am sure you will enjoy the result!

    Don

  3. #3
    Senior Member Dorsal's Avatar
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    Default Re: Filter or Gascolator? KF5

    I believe the corners are bent up to get at the bolt head for the rear wing attach bolts.
    Dorsal ~~^~~
    Series 7 - Tri-Gear
    912 ULS Warp Drive

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    Administrator DesertFox4's Avatar
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    Default Re: Filter or Gascolator? KF5

    Most I've seen were bent up on the rear corners for a little clearance of the wing when folding so as not to tear into the fabric on the top of the wing.


    Holes were drilled in the rear corners of the windshield to facilitate removal of the rear spar attach bolts without removing the windshield. Just did that on my new windshield install a couple weeks ago.


    DesertFox4
    Admin.
    7 Super Sport
    912 ULS Tri-gear


  5. #5

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    Default Re: Filter or Gascolator? KF5

    Would you be kind enough to send me a pic of your installation thanks Rick.

  6. #6
    Senior Member War Eagle's Avatar
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    Default Re: Filter or Gascolator? KF5

    I knew I might have a few pictures of this installation that I could share and see if that adds any insight.

    I found 4 pictures showing 3 different aircraft and each at a little different angle and point of assembly. You may have to strain a little to see all the detail, but they are there.

    Hope this helps you to visualize the turned up ends and the hole drilled in the ends to facilitate removal of the rear wing attach bolts without having to remove the windshield.
    Attached Images Attached Images

  7. #7
    Senior Member jdmcbean's Avatar
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    Default Re: Rear spar bolt access through rear windshield.

    The rear corners are bent up for clearance when the wings fold... otherwise the windshield will cut into the fabric on the #1 rib as the wing fold back.
    John McBean
    www.kitfoxaircraft.com
    208.337.5111

    "The Sky is not the Limit... It's a Playground"

  8. #8
    Senior Member jtpitkin06's Avatar
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    Default Re: Rear spar bolt access through rear windshield.

    I notice the windshields are trimmed differently on these aircraft.

    On one the windshield extends laterally beyond the outboard edge of the butt rib and overlapping the #1 rib.
    On the other, the windshield is trimmed even with the outboard edge of the butt rib.

    Anyone have a preference on this?

    John Pitkin
    Greenville, TX

  9. #9
    Senior Member HighWing's Avatar
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    Default Re: Rear spar bolt access through rear windshield.

    John,

    I am holding my breath on your question. That is exactly where I am on an LP Aeroplastics windshield. My series V instructions says to trim to the edge of the butt rib, but then again is also says to clecko the windsheild in place so my presumption, it is referring to a Laxan windshield.
    My guess is that the overlapping example is a Lexan windshield on a Model IV and that was the original instructions on that model. I think that the Lexan being able to take some pressure without failure, an overlap with a less than perfect fit would work. I suspect with the acrylic windshield it could result in cracks with some pressure from the #1 rib. I hope someone responds soon as that is my task tomorrow - trim the sides.

    Lowell

  10. #10
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    Default Re: Rear spar bolt access through rear windshield.

    For what it's worth, I trimmed my LP windshield to the outboard side of the butt ribs and drilled the mounting holes on the inside of the butt rib capstrip. By the way, my aircraft is a SuperSport.

    Dick B

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