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Thread: Dynon autopilot pitch servo installation in SS7?

  1. #1

    Default Dynon autopilot pitch servo installation in SS7?

    Hey folks, I've searched the forum, but I'm coming up empty.

    Does anyone have details on where and how to mount the pitch servo for the Dynon autopilot? I've seen a couple of comments, but details are lacking. A couple of pics would be greatly appreciated.

    Thanks!

    Darren

  2. #2
    Senior Member Eric Page's Avatar
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    Default Re: Dynon autopilot pitch servo installation in SS7?

    If you're talking a out a Series 7, Kitfox has a servo installation kit with fabricated and powder-coated brackets that do the job very nicely. They might even sell you individual part numbers from the kit if you ask nicely.

    This is what I did for the pitch servo in my Series 5:

    IMG_1263.jpg
    IMG_1264.jpg
    IMG_1270.jpg

    That's a length of 1-1/2" aluminum angle (Home Depot), held in place on the fuselage tubes with Adel clamps. The servo arm will connect via a rod-end bearing to a pushrod, which will grab the elevator push-pull tube via a large-diameter Adel clamp. The large black tube above the servo is the elevator push-pull; mine is painted.

    Edited to add: Don't buy the installation kit unless you're building a Series 7. The S7 has fuselage tubes for mounting the brackets that are missing in earlier models. Ask me how I know...
    Eric Page
    Building: Kitfox 5 Safari | Rotax 912iS | Dynon HDX
    Member: EAA Lifetime, AOPA, ALPA
    ATP: AMEL | Comm: ASEL, Glider | ATCS: CTO
    Map of Landings

  3. #3

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    Default Re: Dynon autopilot pitch servo installation in SS7?

    I have the Kitfox ones and they are very nice, If you need better photos I can get you some. Also Dynon calls for a SV32 but don’t go lighter than a SV42 on the Pitch or it will slip like crazy and you will be upgrading. Dynon is awesome to work with though!
    67C49478-0E74-4AE2-8801-AA2B5D46CC11.jpg

  4. #4

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    Default Re: Dynon autopilot pitch servo installation in SS7?

    4584926F-1890-4F6F-AC61-A5FC865FCCE9.jpg
    Here is the other side view. If you want better views I believe Bryan Bowen used the same ones in his Project Kitfox videos if I am remembering correctly. Hope this helps-

  5. #5
    Super Moderator desertdave's Avatar
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    Default Re: Dynon autopilot pitch servo installation in SS7?

    Not the best picture and it’s a Garmin servo but I located my pitch servo under the pilots right thigh. I have seen Dyson servos mounted in the same place.
    IMG_4829.jpg
    Dave
    KitFox 6 Taildragger
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    All around nice guy

  6. #6

    Default Re: Dynon autopilot pitch servo installation in SS7?

    Thanks for the replies! I found the following YouTube video (starting at the 16 minute mark) which shows installation of the Garmin servos using the mount from Kitfox. Looks pretty straightforward, but need to see how difficult that is to add since mine has the fabric installed.


  7. #7

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    Default Re: Dynon autopilot pitch servo installation in SS7?

    Eric, old post, I know. However, I'm just getting to this step with my own Series 5. Thanks for the photos of your installation. Do you happen to have photos that show how you connected the servo arm pushrod to the elevator push/pull tube?

    Many Thanks,
    Chris

    Quote Originally Posted by Eric Page View Post
    If you're talking an out a Series 7, Kitfox has a servo installation kit with fabricated and powder-coated brackets that do the job very nicely. They might even sell you individual part numbers from the kit if you ask nicely.

    This is what I did for the pitch servo in my Series 5:

    IMG_1263.jpg
    IMG_1264.jpg
    IMG_1270.jpg

    That's a length of 1-1/2" aluminum angle (Home Depot), held in place on the fuselage tubes with Adel clamps. The servo arm will connect via a rod-end bearing to a pushrod, which will grab the elevator push-pull tube via a large-diameter Adel clamp. The large black tube above the servo is the elevator push-pull; mine is painted.

    Edited to add: Don't buy the installation kit unless you're building a Series 7. The S7 has fuselage tubes for mounting the brackets that are missing in earlier models. Ask me how I know...

  8. #8
    Senior Member bbs428's Avatar
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    Default Re: Dynon autopilot pitch servo installation in SS7?

    Hey Chris,

    Here's how I attached the servo arm to the elevator pushrod.

    I made an aluminum bracket in such a fashion that when tightened, it clamped securely to the pushrod. Just before the plane was covered with the stab/elevator on and hooked up, I positioned the bracket on the push/pull tube, so the servo arm was in the middle of its throw, checking that the elevator was also in its neutral position before tightening the clamp bracket.
    I did have to extend the servo arms slightly on both pitch and roll servos.
    My mounting brackets were homemade, and all the bare aluminum was treated with alodine.

    Hope this helps!

    20190216_000743 (2020_09_21 10_29_07 UTC).jpg 20190219_130430 (2020_09_21 10_29_07 UTC).jpg 20190219_170538 (2020_09_21 10_29_07 UTC).jpg 20190219_225438 (2020_09_21 10_29_07 UTC).jpg
    "Somebody said that carrier pilots were the best in the world, and they must be or there wouldn't be any of them left alive." Ernie Pyle

    Brett Butler
    Flying: N46KF, 1998 Model 5 Outback, 912ul 110hp, G3x with 2 axis a/p. Beringer wheels & brakes, SS7 firewall forward, folding turtleback, big elevator, new rudder profile. Razorback mod, NR prop, Custom paint.

  9. #9
    Senior Member Eric Page's Avatar
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    Default Re: Dynon autopilot pitch servo installation in SS7?

    I'm probably going to do something very similar to what Brett shows in his post above. I have it mocked up right now with an MS21919 cushioned clamp around the push-pull tube, but I don't really like it that way. Brett's idea has a much larger grip area around the tube.
    Eric Page
    Building: Kitfox 5 Safari | Rotax 912iS | Dynon HDX
    Member: EAA Lifetime, AOPA, ALPA
    ATP: AMEL | Comm: ASEL, Glider | ATCS: CTO
    Map of Landings

  10. #10

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    Default Re: Dynon autopilot pitch servo installation in SS7?

    Outstanding. Great idea, Brett. Did you bond the alodined clamp to the push tube to avoid potential slippage?

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