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Thread: Model 7 flaperon jig

  1. #1
    Senior Member Benbell4140's Avatar
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    Default Model 7 flaperon jig

    Hello, does anyone have the wooden flaperon jigs that the manual has you build? I’d love to rent them rather than buy a band saw for a one time use. Just thought I’d check before spending money on a saw. Thanks


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    Ben Bell
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  2. #2
    Senior Member 109JB's Avatar
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    Default Re: Model 7 flaperon jig

    Why can't you use a jigsaw?
    John Brannen
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  3. #3
    Senior Member Benbell4140's Avatar
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    Default Re: Model 7 flaperon jig

    Yeah I’m sure I could and might just do that but I assumed a bandsaw would get a much straighter cut.


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    Ben Bell
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  4. #4
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    Default Re: Model 7 flaperon jig

    I'm in the same boat. I don't have a jigsaw or a band saw and don't feel like buying one for just one task. I mean, I know they're handy and it's not like I haven't seriously bloated my power tool cabinet already.

    Possibly I could make a set of templates and then use my router.
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  5. #5
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    Default Re: Model 7 flaperon jig

    Might be a bit of work, but an old-fashion hand coping saw could be used or except for covid protocols, check with local school trades dept and see if a student could make them as a project. Then again I have used my small bandsaw for much more than just the plane.

    Rick

  6. #6

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    Default Re: Model 7 flaperon jig

    Quote Originally Posted by alexM View Post
    I'm in the same boat. I don't have a jigsaw or a band saw and don't feel like buying one for just one task. I mean, I know they're handy and it's not like I haven't seriously bloated my power tool cabinet already.

    Possibly I could make a set of templates and then use my router.
    The router is the way I would do it, easier to shape a 1/4" ply template then use a ballbearing flush cutter, I also cut aluminium this way.

    Paul.

  7. #7

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    Default Re: Model 7 flaperon jig

    Harbor freight has a $20 jigsaw. If you are never going to use it again give it away. The new
    owner will think you are a rich aviator and possibly volunteer to help you when you need help.

  8. #8

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    Default Re: Model 7 flaperon jig

    I have a band saw -- and would be more than happy to make you a set if someone could provide the correct pattern.

    Dave.

  9. #9
    Senior Member Benbell4140's Avatar
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    Default Re: Model 7 flaperon jig

    That’s a very kind offer and I appreciate it but a member here is sending me his to use.


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    Ben Bell
    Building 7 super sport
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  10. #10

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    Default Re: Model 7 flaperon jig

    No problem -- Incidentally, do you know where I can get a hold of the pattern anyway? I have a kit on order and I wouldn't mind making myself a set a head of time.

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