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Thread: Alternator size

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  1. #1

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    Default Alternator size

    I am starting an SS7 build soon which will include the EP915ti engine.
    I'm looking at the power requirements for everything onboard and am
    using the following numbers:
    power.jpeg
    My mission is day/night VFR only. I'm planning on using the Vertical Power VP-X and PPS.
    I plan on a single power bus.

    The 914 has an internal alternator that produces 18 amps so obviously not sufficient to run
    everything at once. I've been looking at the Edge Performance 32a Alternator add-on but
    that's still not quite enough.

    Here are my questions:
    1) Do I need an alternator that can handle the entire maximum load? (my guess is no since some
    items are intermittent like radio xmit and trim motor)
    2) How do I figure out exactly what size alternator I need?
    3) Based on the load requirements will I need to make the add-on alternator the primary and use
    the 914 internal alternator as the backup?
    4) Do I even need a backup alternator since the battery can carry the load if the add-on alternator
    fails? I'm assuming if the primary fails the system just runs on the battery and the engine will
    continue running for some period of time based on what electrical components are still on and
    the battery capacity. My goal would be 30 mins of flying + G3x PFD running and no radio.

    Victor

  2. #2
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    Default Re: Alternator size

    Get the 32a edge alternator and it will cover your needs. The stock 18 amp alternator will still be there also. I pretty much have the same avionics your planning other than I upgraded my heater fan and it draws 5amps, Bose 6 pin powered headset, underwing lighting and usb outlets to charge phone and the 32 amp is plenty. I have the same garmin suite you have. You are not going to be drawing max. You will not be trimming with heater on and radio transmitting and all lights on an and autopilot on draw max load, ect. Here is how I ran mine. I am single bus with 2 charging sources. So you will have two VR. They both run to my battery but first pass through a breaker switch that is a breaker and a switch to turn off or on that charging source. I use 32a alternator as primary. If my vr fails on my edge then I switch off it as a charging source and switch on the stock rotax that will get me home. I like having one bus for simplicity and two charging sources with two VR. If I am going to the back country I switch off the edge and turn on the rotax to check it before I head out. I just have two hidden switches under the dash to control charging sources.
    Dustin Dickerson

    Building 7ss STI x 2
    Oratex
    29" shock monster
    EP912STI 155hp
    Garmin
    N33TF......FLYING!
    N53TF......FLYING!

  3. #3
    Senior Member PapuaPilot's Avatar
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    Default Re: Alternator size

    Another thing to consider is that you only need to account for continuous loads to determine the electrical load, and the alternator size required. The trim motor, transmitting radios and fuel boost pump do not need to be counted. Larger intermittent loads can use the ship battery. I counted my nav and strobes as a continuous load, but not my landing lights because I consider my plane a day/VFR aircraft. For radios like COMs or transponder that transmit you need to find out what the current draw is in standby (continuous), not when transmitting (intermittent).
    Phil Nelson
    A&P-IA, Maintenance Instructor
    KF 5 Outback, Cont. IO-240
    Flying since 2016

  4. #4
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    Default Re: Alternator size

    Based on what you said you are going to have, you will not regret adding the 32 amp alternator but very possible you will regret not getting it.
    Dustin Dickerson

    Building 7ss STI x 2
    Oratex
    29" shock monster
    EP912STI 155hp
    Garmin
    N33TF......FLYING!
    N53TF......FLYING!

  5. #5

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    Idaho
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    Default Re: Alternator size

    Thanks for the info Dustin. It's starting to make sense. Originally I thought that
    there was a way for the switchover from the primary alternator to the backup
    could be automated but it seems like a switch is much easier. I'm glad to hear
    that the 32a Edge alternator is sufficient.

    What do you use to keep the PFD power sufficient during engine start?

    Victor

  6. #6
    Senior Member PapuaPilot's Avatar
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    Default Re: Alternator size

    Most people are using the Intelligent Power Stabilizer from TCW:
    https://www.tcwtech.com/product/inte...v=7516fd43adaa

    I'm pretty sure TCW had a 10% off Oshkosh special that goes till tomorrow (Aug. 31, 2021). I don't have the card I got from the TCW rep at OSH, but I think the discount code was "OSHKOSH21". Definitely worth trying if you are able to order one in the next 24 hours.

    If you plan to have an autopilot you may also want their autopilot servo booster: Single axis servo booster, 12 volt, 10 amp (ST-1-12V-10A-BSTR)
    https://www.tcwtech.com/product/safe...v=7516fd43adaa
    Last edited by PapuaPilot; 08-30-2021 at 10:02 PM.
    Phil Nelson
    A&P-IA, Maintenance Instructor
    KF 5 Outback, Cont. IO-240
    Flying since 2016

  7. #7

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    Default Re: Alternator size

    Quote Originally Posted by PapuaPilot View Post
    Most people are using the Integrated Battery Back-up System from TCW.
    https://www.tcwtech.com/product/inte...v=7516fd43adaa
    I was hoping to use something like that but was not sure how it is connected. If I understand
    correctly it's basically inline with the power going to the avionics devices you want to protect
    from brown-out. Can this be integrated with the VP-X? Seems like it can't unless all the avionics
    components you want to protect use the exact same power source from the VP-X. Am I understanding
    this correctly?

    Victor

  8. #8
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    Default Re: Alternator size

    I was worried about power cycling the g3x when I start but learned the g3x is designed against this. You put the G3x and the gea-24 (because you want engine gauges working for start) on the master circuit. The g3x can go down to extremely low voltage momentarily to keep it alive on power starts. Then once you start have an avionics master that turns on the rest of avionics so no backup battery needed.
    Dustin Dickerson

    Building 7ss STI x 2
    Oratex
    29" shock monster
    EP912STI 155hp
    Garmin
    N33TF......FLYING!
    N53TF......FLYING!

  9. #9
    Senior Member Delta Whisky's Avatar
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    Amissville, VA
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    638

    Default Re: Alternator size

    As an aside, for planning purposes, don't forget the power draw of your master solenoid. Some are as much as 1.5 Amps. The one that came with my kit measured right at 1 Amp.

  10. #10

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    Default Re: Alternator size

    Quote Originally Posted by Delta Whisky View Post
    As an aside, for planning purposes, don't forget the power draw of your master solenoid. Some are as much as 1.5 Amps. The one that came with my kit measured right at 1 Amp.
    Good point. In my case I am using the Vertical Power PPS which draws about 1/3 of an amp which is
    better than a mechanical solenoid.

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