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Thread: Varnish Cure Time?

  1. #1
    Senior Member Eric Page's Avatar
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    Default Varnish Cure Time?

    I've searched the forum but haven't found a ready answer. Does anyone know how much cure time is required for the varnish before clamping parts against it? I'd like to get back to installing controls, but the next step is putting in the rudder pedals. I don't want to do that too soon and find that the varnish wasn't cured and is ruined if I have to take the pedal brackets out later.

    EDIT: I've been able to keep my garage at ~60-70 deg F for the last several days, so it hasn't been curing in ambient outside temps.
    Eric Page
    Building: Kitfox 5 Safari | Rotax 912iS | Dynon HDX
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    taff's Avatar
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    Default Re: Varnish Cure Time?

    What brand / make, name varnish are you working with?
    Completed my Classic 4, May 2003. It had std wings. speedster tail.
    912 UL Rotax. Sold to a person in Spain.

    Completed a Skybolt December 2018

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    Default Re: Varnish Cure Time?

    Eric

    Probably not an answer to your question, but the Poly-fiber manual shows full cure to develop solvent and chemical resistance is 7 days at 70 degrees

    Rick

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    Senior Member Eric Page's Avatar
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    Default Re: Varnish Cure Time?

    Quote Originally Posted by taff View Post
    What brand / make, name varnish are you working with?
    Sorry... It's the Kitfox-supplied Poly-Fiber varnish, EV-400.
    Eric Page
    Building: Kitfox 5 Safari | Rotax 912iS | Dynon HDX
    Member: EAA Lifetime, AOPA, ALPA
    ATP: AMEL | Comm: ASEL, Glider | ATCS: CTO
    Map of Landings

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    taff's Avatar
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    Default Re: Varnish Cure Time?

    Quote Originally Posted by Eric Page View Post
    Sorry... It's the Kitfox-supplied Poly-Fiber varnish, EV-400.
    Looking at the PolyFiber manual; for EV-400
    I saw this.
    You can accelerate the epoxy, normal cure time is 7 days.

    Apart from the environment, the film thickness has a lot do do with the speed of curing.
    The thicker it is the longer the cure.
    But I am sure that PolyFiber has averaged the cure time of 7 days.


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    Completed my Classic 4, May 2003. It had std wings. speedster tail.
    912 UL Rotax. Sold to a person in Spain.

    Completed a Skybolt December 2018

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    Senior Member jrevens's Avatar
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    Default Re: Varnish Cure Time?

    Hi Eric,

    I could be wrong, but I wouldn't hesitate to install the pedals now if you wanted to. Full cure with full chemical resistance, etc. is one thing, but by now it's likely that any volatile components have evaporated. The epoxy will continue to cure regardless of further exposure to air. That's just my opinion, FWIW.
    John Evens
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    taff's Avatar
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    Default Re: Varnish Cure Time?

    Quote Originally Posted by jrevens View Post
    Hi Eric,

    I could be wrong, but I wouldn't hesitate to install the pedals now if you wanted to. Full cure with full chemical resistance, etc. is one thing, but by now it's likely that any volatile components have evaporated. The epoxy will continue to cure regardless of further exposure to air. That's just my opinion, FWIW.
    I fully agree!
    I was playing on the safe side and referring to the EV-400 data.

    I used to work for a paint company (making car repair paint) and I hated it when people had complaints after veering off from the tech data sheet. You never found out how far they veered off
    Tech data sheets are written based on lab results and and standard operating processes for where the product is going to be used.
    Change the mixing ratios or the environment and sometimes its chancy.

    It's an epoxy, so it will continue to cure even if something is clamped or bolted to the component underneath.
    Completed my Classic 4, May 2003. It had std wings. speedster tail.
    912 UL Rotax. Sold to a person in Spain.

    Completed a Skybolt December 2018

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    Senior Member Eric Page's Avatar
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    Default Re: Varnish Cure Time?

    Beauty -- thanks, guys. I'm into a couple of other items, but I won't wait to install the pedals once those are done.
    Eric Page
    Building: Kitfox 5 Safari | Rotax 912iS | Dynon HDX
    Member: EAA Lifetime, AOPA, ALPA
    ATP: AMEL | Comm: ASEL, Glider | ATCS: CTO
    Map of Landings

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