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Thread: One Lucky Fox

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  1. #1
    Senior Member Kitfox Pilot's Avatar
    Join Date
    Aug 2019
    Location
    Spring Garden Illinois
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    883

    Default Re: One Lucky Fox

    Your build is coming along very nice.
    Harlan and Susan Payne
    Flying FarmFox STI Kitfox N61HP
    Rotax 915is, Airmaster prop.
    https://www.youtube.com/@KitfoxPilot/videos

  2. #2

    Join Date
    May 2020
    Location
    Boise, ID
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    98

    Default Re: One Lucky Fox

    Quote Originally Posted by Kitfox Pilot View Post
    Your build is coming along very nice.
    Thank you, sir! I’m curious, did you take the horizontal stab off to cover? I haven’t tightened any nuts more than finger tight and I’m curious if I should.

    Thanks!
    Dan

  3. #3

    Join Date
    May 2020
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    Boise, ID
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    98

    Default Re: One Lucky Fox

    Huh. Mine was silver colored and with the first tap on the tool it started to deform/spread the end. I ended up drilling it out and replacing it with one of these, which went right in:

    IMG_7080.jpg

  4. #4
    Senior Member efwd's Avatar
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    Jun 2015
    Location
    Yorba Linda, CA
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    2,830

    Default Re: One Lucky Fox

    When I was building my RV-4 back in 2000 I was on the phone with MR Vansgruven who stated "your not building a space shuttle". What you have there is not a problem whatsoever. Just wait until you go to hook up the first hinge to the flapperon control horn. It will likely be so out of alignment that you may need to bend the bracket into a slight S shape for the bolt holes to line up. It all works fine in the end.
    Eddie Forward
    Flying
    SS7, 912iS, Garmin G3X

  5. #5
    Senior Member jiott's Avatar
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    Jun 2010
    Location
    Portland, OR
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    2,977

    Default Re: One Lucky Fox

    Same with mine.
    Jim Ott
    Portland, OR
    Kitfox SS7 flying
    Rotax 912ULS

  6. #6

    Join Date
    May 2020
    Location
    Boise, ID
    Posts
    98

    Default Re: One Lucky Fox

    I'm inspecting rib squareness on ribs #1, 3, 5, 7, and 9 - these are the ribs that the flaperon hinges attach to - and they're not quite square. Just under 1/32", but still. What'd y'all do? Place a shim under one side of the hinges to get them square to the flaperon?

    IMG_7484.jpg
    Building N137DF
    STi, Rotax 915is, Airmaster

  7. #7

    Join Date
    May 2020
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    Boise, ID
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    98

    Default Re: One Lucky Fox

    They were and they let me peek at the Naughty List, too, but I was sworn to secrecy! 😉

  8. #8

    Join Date
    May 2020
    Location
    Boise, ID
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    98

    Default Re: One Lucky Fox

    Figured out a pretty good way to locate the hole in the cowl for the muffler. A 2x2 piece of cardboard with one straight edge to clamp/tape on the bottom of the radiator, even with the rear edge. Trace the outline of the radiator, cut a 6”x6” hole about where the stinger will come through, then cut a right sized muffler hole into a 9”x9” that can be taped down to the big template. Take off the template and cut where the front of the radiator is and line that up with the rear of the NACA duct and that’ll get you within a 1/2” of where the hole should be.

    The pictures make it easier to understand.










    Sent from my iPad using Tapatalk
    Building N137DF
    STi, Rotax 915is, Airmaster

  9. #9
    Senior Member bbs428's Avatar
    Join Date
    Jan 2015
    Location
    SW Missouri
    Posts
    678

    Default Re: One Lucky Fox

    That carbon cowl looks great. The exhaust hole lined up well. Bet your glad you don't have to fix or re-do that cut!

    The cowl fitment portion of the build sucked a lot of life out of me as it has to go thru dozens of fit and cut cycles.

    Yours is looking real nice!
    "Somebody said that carrier pilots were the best in the world, and they must be or there wouldn't be any of them left alive." Ernie Pyle

    Brett Butler
    Flying: N46KF, 1998 Model 5 Outback, 912ul 110hp, G3x with 2 axis a/p, Beringer wheels & brakes, SS7 firewall forward, NR prop, Custom paint

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