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Thread: Best spot to mount Auxiliary fuel pump KF7

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  1. #1
    PNWJARED's Avatar
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    Default Best spot to mount Auxiliary fuel pump KF7

    I have a KF7 and am going to install an auxiliary facet fuel pump in line. I know there is plenty of discussion as to add this in series, to add or not to add. I have concluded That i like the redundency and will install it in line. Likely Engine side of the firewall. Though i did want to pull from the vast experience this group has to offer. Mount to the firewall using 90 degree fittings, no fitting before the airbox after the airbox etc...

    I am now open to suggestions!

    thank you,

    Jared

  2. #2
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    Default Re: Best spot to mount Auxiliary fuel pump KF7

    I did mine in the cabin.
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    Default Re: Best spot to mount Auxiliary fuel pump KF7

    I placed mine under the center console on my SS7, between the fuel shut off and firewall. Easy to inspect when side panels are off during condition inspection.

    Dick B

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    SWeidemann's Avatar
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    Default Re: Best spot to mount Auxiliary fuel pump KF7

    Bringing up the issue of Where & How to install a Aux Fuel Pump?

    After taking the Rotax Maintenance course, and talking to Brett at LEAF, I plan to install a Facet electric fuel pump in my KF 5 fuel line (inside the center console after the fuel shutoff).

    -May the pump be "hung upside down" from the center console panel?

    -Do I need a Capacitor?

    -May the pump be "inline" alone, or do I need a bypass valve?

    -Do I need a electric shutoff wired to the ignition switch or a oil pressure relay cutoff? May a direct wired pump with a manual panel switch work?

    Looking for information and of course, opinions.

    Thanks much,

    Skot
    Kitfox Vixen 912 ULS
    N24V at C29

  5. #5
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    Default Re: Best spot to mount Auxiliary fuel pump KF7

    This kind of ties into a discussion in another thread about fuel flow testing but also ties in with using an auxiliary fuel pump. In the past couple days, I have been working to finish my condition inspection. I decided to do a fuel flow test and noticed that the Facet back up pump does restrict the fuel flow considerably. With gravity only, I was getting 2 gph in a climb attitude and 5 gph in level flight at the inlet to the mechanical pump. (so from tanks to header, through Facet Pump, through shut off valve, through gascolator, to mechanical pump inlet) With the Facet turned on, it obviously shoots a overwhelmingly amount of fuel out. But I guess my thoughts on this are, unless there are bypasses around both pumps, electric and mechanical, I don't think gravity alone would provide adequate flow. Maybe that is why Rotax recommends a back up pump.

  6. #6
    SWeidemann's Avatar
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    Default Re: Best spot to mount Auxiliary fuel pump KF7

    Jerry

    Your results are what I would expect.

    My two preliminary reasons for considering a aux fuel pump was the fact that I replaced the main fuel shutoff valve with a Kitfox Folks supplied generic shutoff valve that had an obviously smaller orifice than the old valve (replaced because the one that came with it turned hard and I felt it was about to get galled and/or stuck) and in my Rotax Service class I discovered that Rotax likes auxiliary fuel pumps in Everything.

    In your testing, I would assume the fuel would "slow down" on it's way through all the extra piping of the (non-operating) Facet fuel pump....and of course would pump lots of volume when it was turned on. I'm still going with the pump, I just have to decide if it can be hung by it's heels, whether I need a bypass valve or mount in parallel and if I should have a separate manual switch or hook it up to the ignition switch.

    I'm in favor of doing everything I can to make sure this engine gets all the fuel it wants in any phase of flying.

    Thanks,

    Skot
    Kitfox Vixen 912 ULS
    N24V at C29

  7. #7
    PNWJARED's Avatar
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    Default Re: Best spot to mount Auxiliary fuel pump KF7

    I see under the seat in parallel. I think the auxiliary fuel pump has a pretty long useful life. So no real need for replacement thus fuel in the cockpit at that time.

    I have to change my header tank to the aluminum variety so I will already be working on fuel lines anyway. Good suggestion.

    Out of curiosity what is that capacitor for??

  8. #8
    Senior Member jiott's Avatar
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    Default Re: Best spot to mount Auxiliary fuel pump KF7

    Any liquid pump always pushes much better than it sucks, so that would favor mounting it closer to the header tank rather than way forward on the engine side of the firewall.
    Jim Ott
    Portland, OR
    Kitfox SS7 flying
    Rotax 912ULS

  9. #9
    Senior Member Dave S's Avatar
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    Default Re: Best spot to mount Auxiliary fuel pump KF7

    Jim Ott is right on - the reason fuel pumps of this type are best mounted in the lowest possible part of the fuel system.

    Another point to consider - don't know if this has changed in the current instructions; however, the installation instructions for the fuel pump previously included a statement that the pump should not be exposed to temperatures greater than 140 degrees F.

    Sincerely,
    Dave S
    Kitfox 7 Trigear (Flying since 2009)
    912ULS Warp Drive

    St Paul, MN

  10. #10
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    Default Re: Best spot to mount Auxiliary fuel pump KF7

    Capacitor eliminates electrical system noise generated by the brushes in the motor. You see the same thing on the alternator.
    Last edited by mr bill; 04-07-2016 at 06:49 AM. Reason: forgot alternator

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